Dak Auto Bakery Manual
Background 1.1 The Ministry of Small Scale Industries (SSI) is operating a scheme for technology upgradation of Small Scale Industries (SSI) called the Credit Linked Capital Subsidy Scheme (CLCSS). The Scheme aims at facilitating technology upgradation by providing upfront capital subsidy to SSI units, including tiny, khadi, village and coir industrial units, on institutional finance (credit) availed of by them for modernisation of their production equipment (plant and machinery) and techniques. The Scheme (pre-revised) provided for 12 per cent capital subsidy to SSI units, including tiny units, on institutional finance availed of by them for induction of well established and improved technology in selected sub-sectors/products approved under the Scheme.
The eligible amount of subsidy calculated under the pre-revised scheme was based on the actual loan amount not exceeding Rs.40 lakh. 1.2 Due to insufficient investment and lack of awareness of both the quality standards and access to modern technologies, a large percentage of SSI units continue with outdated technology and plant & machinery. With increasing competition due to liberalisation of the economy, the survival and growth of the SSI units are critically dependent on their modernisation and technological upgradation. Upgradation of both the process of manufacture and corresponding plant and machinery is necessary for the small enterprises to reduce the cost of production and remain price competitive at a time when cheaper products are easily available in the global market. 1.3 It is in this background that the Finance Minister made an announcement in the Budget Speech of 2004-05 to raise the ceiling for loans under the Scheme from Rs. 40 lakh to Rs. 1 crore and rate of subsidy from 12 per cent to 15 per cent.
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Further, in the light of the experience gathered in implementing the Scheme, certain other modifications were also required to make it more useful to the SSI units, including tiny, khadi, village and coir industrial units, in taking up technology upgradation on a larger scale. 1.4 After considering these issues, the CLCSS has been amended as follows: (a). The ceiling on loans under the Scheme has been raised from Rs.
40 lakh to Rs. 1 crore; (b). The rate of subsidy has been enhanced from 12 per cent to 15 per cent; (c). The admissible capital subsidy is to be calculated with reference to the purchase price of plant and machinery, instead of the term loan disbursed to the beneficiary unit; (d). The practice of categorisation of SSI units in different slabs on the basis of their present investment for determining the eligible subsidy has been done away with; and (e). The operation of the Scheme has been extended upto 31 st March, 2007.
The above amendments are effective from September 29, 2005. Objective 2.1 The revised scheme aims at facilitating technology upgradation by providing 15 per cent upfront capital subsidy with effect from the 29 th September, 2005 (12 per cent prior to ) to SSI units, including tiny, khadi, village and coir industrial units (hereinafter referred to as SSI units), on institutional finance availed of by them for induction of well established and improved technologies in the specified sub-sectors / products approved under the scheme. Activity Technology Need Cost (Rs. In lakh) Advantages Tablet and capsule section.
Reverse laminar flow equipment. 1.50 Safety of personnel. Automatic electronic balance 300 kg.; 150 kg. 0.50-2.depending on the model. Accurate weighing of raw materials; Increased productivity. Mixing and granulation.
Rapid mixer granulator 200 L capacity. 3 to 4 Increased productivity; better quality product. Dry granulation. Roller compactor.
1.50 to 3 Increased productivity. Fluidized bed dryer 200 L capacity.
3 -50 Increased productivity. Size reduction. Clitzmill or Cadmill. 0.40 Increased productivity. Oscillating granulator. 0.15 Increased productivity. Vibrating sifter 24 inches diameter Increased productivity.
Coating suspension. Colloid mill 0.80 Increased productivity. 16 station rotary tablet machine. 2 Increased productivity. 27 station rotary tablet machine.
3.25 Increased productivity. De-dusting of tablets. On-line de-duster. 0.25 Improved product quality. 12 Capsule filling. Semi-automatic capsule filling machine. 6 Increased productivity.
Capsule polishing. Automatic polishing machine. 2 Increased productivity. Printing of packaging cartons. 2 Increased productivity. Liquid oral section 15. Water generation.
RO water plant. Mixing vessel. Variable speed stirrer. 0.50 Increased productivity. Colloid mill. 0.75 Increased productivity; Better product quality.
Bottle washing. Automatic rotary line. 4 Increased productivity, better product quality. Liquid transfer. Transfer pump.
0.20 Increased productivity. Filling machine. 4- head automatic filling machine. 2 Accurate fill volumes. Injectable Section 21.
Filter cartridges. 0.50 to 1 Increased productivity. Integrity of the membrane filter.
Bubble point apparatus. 0.75 Better product quality. Vial filling machine. Automated filling machine with sealing facility.
5 Increased productivity; better control on product sterility. 24 Equipment for Sterilisation by Moist Heat. Horizontal Autoclaves (Steam, Sterilizers), Double Door with automated control and monitoring systems as electronic timer with Digital indicator, automatic Low Water cut off device, temperature recorder (Thermograph) and pressure gauges. 1.70 Increased productivity better control on the product quality and sterility. 25 Equipment for Sterilisation by dry Heat.
Dry Heat Sterilizer (Class 100 with HEPA filter, Fully automatic S.S. Control Panel with Printer memory circuit, fixed probes and Thermo-graph for recording each sterilization cycle S.S. Cooling system, sealed Dampers, motorized internal Baffles, S.S. Loading trolley, S.S. 10 -11 Increased productivity better control on the product quality and sterility. Dry Syrup Section 26. Filling machine.
Automated auger filling machine. 2 Increased productivity. Automated labeling machine.
2 Increased productivity. Lactum Tab/Cap Machine. Acetum Tab/Cap Machine.
1)Blister Pack Machine. 2) Strip Packing Machine. 3.80 2 These machines are required to avoid contamination with other non-B-Lactum group products. Quality Control Department 29.
High performance liquid chromatograph. 12 Accurate drug analysis. 30 Pollution control. Effluent Treatment Pollution Control machinery. 10 – 15 Biochemical treatment of effluent removes 90 to 95% of soluble organic matter in the waste.
Microbiological Lab in Quality Control Department. 2) Incubators. 3) Laminar Air Flow. 1 0.45 0.75 These machines are required to improve the quality of the finished products by way of testing. Environment Control Devices.
32 Air conditioning and humidity control of all types of areas. Air conditioning. Humidity control equipment (Dehumidifier). 0.20 –0.30 per ton 0.10 -0.25 per ton for Desiccant based; 0.06 to 0. 10 per ton for Chiller based. Improve product stability, enhance personal comfort.
Air handling for parenteral ( Sterile)area. Air handling unit with HEPA filters, Ducting with insulation; Chilled water piping; electrical cabling and panels; chilled water pump; chilled water control. 0.20 per ton 0.
30 - 0.35 per ton. Improves product quality, enhanced personal safety. Air handling other for parenteral area. Air handling unit with 5 micron filters. 0.15 per ton Improves product quality, enhanced personal safety. Miscellaneous fittings.
Ducting with insulation; chilled water piping electrical cabling and panels; chilled water pump; chilled water control. 0.20 - 0.25 per ton.. General 1) Reverse Laminar Air Flow. 2) Dust Extractors. 3) Non A.C.-A.H.U. In Terms of C.F.M.
0.60 1 0.50 per unit. To avoid contamination during dispensing of raw materials. To control environment at manufacturing section where dust is generated. To control environment at manufacturing section where dust is generated and Air conditioning is not required, only filtered air is required. N 2 O Gas for Hospital use. Testing and quality control.
Torrent Windows Server 2008 R2 Active Directory Training Ppt here. Gas Chromatograph and Moisture Meter for On-line Quality Control for Purity of N 2 O Gas used for anesthetic purpose. Variable as per actual. For controlling the purity of N 2 O gas. Antacid Bulk Drugs like Aluminum Hydroxide Gel, Magnesium Hydroxide, Magnesium Trisilicate etc. Activity Technology Need Cost (Rs.
In lakh) Advantages 1 Reaction. 4 for capacity of 15000 litre. 1.Tremendous improvement in the quality. Teak wood trees are saved resulting in better environment & atmosphere. Glass lined Reactor.
40 for capacity of 10000 litre. 1.Tremendous improvement in the quality. Teak wood trees are saved resulting in better environment.
3 Filtration. Filter Press. 8 for 60 pairs. Quality improvement. Time saving Device. 3.Saving of water consumption. 4.Quantitative improvement.
Dryer with modern facilities Spray/Flash. Anti Air pollution device. Improves the quality of the product.
3.Free from foreign contamination. Centrifuge (S.S. Or Rubber Lined).
Quality of the product improves. No corrosion. Saving of time.
Saving of labour. Raw material and finished product weighing. Electronic Weighing Machine. Saving of time.
Saving of labour. No loss of material. 4.Increase in the profitability.
Quality control. Laboratory Equipment of latest technology, spectrophotometer, Gas Chromatograph & others. To get the best possible precise results. Less time consuming & immediate results display.
Latest technology pulverisers Impact Type. 4 1.Quality of products improves due to finest particles. 2.Physical loss of material is very less. Dyes & Intermediates. Activity Technology Need Cost (Rs.in lakh) Advantages 1. Filtration System.
Membrane Filtration System. 10.-12 Improved filtration system prevents formation of hard cake and improves filtration by reducing total dissolved solids (TDS). Flaker with Silo and Screw conveyer. 8 -10 -Ice could be made from soft water so that less insoluble in products has better solubility.
-Ease in charging ice since it is automatic. -No spillage and loss of energy. -No water losses and latent heat loss as compared to present practice. -Better process control. Closer vessels with planetary gears and high speed turbine stirrers. Depends on the batch size.
-Better mixing of reactants, -Low power consumption, -Better yields. Product Drying System. Flash dryers or Rotary Vacuum Dryers-RVD. 10 -12 -Low cost drying with minimum or no handling. -Instant drying with no pulverizing. -RVD effective for heat sensitive products. Low initial investment as compared to the Spray Dryer.
Use of Gasifier with slurry economizer. 5 -7 -Alternate fuel like rice husk, saw mill waste etc. Could be used so cheaper. -Heat recovery leads to low temperature emissions and less cost and no corrosions to the chimney. Nauta Mixers. 12 -13 -Energy Efficient, No breaking of Grains. Download Gratis Film Goal 3 Subtitle Indonesia.
Less dusting and no manual charging and discharging. Industry based on medicinal and Aromatic Plants. Activity Technology Need Cost (Rs.
In lakh) Advantages 1. Extraction of resinoid from refused material. Solvent extraction unit attached with stripping unit Extractor capacity – 500 kg. Stripping unit Capacity – 100 kg.
40 Proper utilization of refuse waste material for improving, economy of the process. Menthol Bold Crystal. Deep freezers and extraction unit deep freezer cap. Extraction unit cap 180 kg. 25 Used bulk drugs, pan massala, Tobacco & Flavour products. Manufacturing of Aroma chemicals.
Hydroxycit- Ronellal. 3.Rose crystals. 4.Orange crystals. 1.Glass lined reactor cap 60 liters. Chilling plant cap 2.5 tones. Fractionation unit cap 180 kg. 30 Used in Fragrance & Flavour industries.
Extraction of Good Quality Neem oil using cold press expeller. Cold press expeller for extraction of Neem oil with higher Azadirachtin content. (Capacity of expeller – 9 Bolts). 2.50 To obtain Neem oil of improved quality for preparation of pesticide and other pharmaceutical preparation.
Quality assessment of essential oils. Establishment of modern (accreditated) equipped with sophisticated equipment lab. 10 Proper quality assessment of essential oils. Plastic Moulded/ Extruded Products and Parts/ Components including reinforced plastic/composite material. (a) Plastic Moulded/ Extruded Products and Parts/ Components. Activity Technology Need Cost (Rs. In lakh) Advantages 1.
A) fully automatic Micro processor controlled Plastic Injection Moulding machines. 10 - 20 Very high rate of production, cost effective, no wastage, better and consistent quality. B) CNC Milling Machine for In- house Tool room. 33 For production of quality dies and moulds.
Plastic Moulded /Extruded products and Parts/components ( products based on reinforced plastic/composite material). Activity Technology Need Cost (Rs. In lakh) Advantages 1 Manufacturing. Hydraulic Press. 45 PLC controlled-for constant and fast cycle time. Unit can get 8 batches instead of 6 batches per day.
2 Filament winding machine. 0.50 This is advanced technology for making FRP pipes by using low cost material.
Rovings are used instead of woven fabrics to save cost. 3 Pultrosen machine. 50 Latest technology machine with reverse of extrusion- Pultrosen moulding for continuous moulding of section for structural application provided with 3 production stations. 3 times product can be made with 3 different dies at a time. 4 Impregnating machine. 50 To make ‘B' stage – prepeg impregnated material for constant quality of industrial plastic laminates.
50 High pressure 250 psi-3.0 ton integral furnace boiler with fuel efficiency condensate recovery system. 1 Infra red heaters to save electrical energy 30%-40%. 7 Resin Kettle.
0.50 Normal good plant for making resins. 8 Guillotine Jointer. 2 Hydraulic clamping and hydraulic cutting to avoid rejection while cutting. 9 Plastic extruder machine with cutter. 1.64 Increased production capacity, efficiency, less rejection rate and less cost of production.
10 Plastic pulviriser with screen. Fibre glass Reinforced Products. Activity Technology Need Cost (Rs.
In lakh) Advantages 1. Trimming of formed plastic components. Pneumatic hand tools. Receiver, Pneumatic piping & Dehumidifier. 0.05 6.20 Less maintenance and breakdown cost.
Uninterrupted warming less rejection since operating at higher speed than electrical tools. Energy conservation. 2 Plastic components bonding. Electronic vibration welding & pressing machine.
2.25 Friendly environment, less cycle time, cost saving. 3 Slots for components. Power press with interchangeable dies Press. 0.85 Cost saving due to less rejection. 4 Painting on plastic & FRP product. Air handling equipment.
0.90 0.20 Superior finish with glass. Thermocol packaging. Activity Technology Need Cost (Rs. In lakh) Advantages 1 Manufacturing. Fully automatic PLC hydraulically operated Moulding machine. As per prevalent market rate. Increased productivity and efficiency.
Rubber Processing including Cycle/ Rickshaw Tyres. Activity Technology Need Cost (Rs. In lakh) Advantages 1 Small Rubber Mouldings, such as, oil seals, washers etc. Injection moulding Machine. 25 Very high rate of production, minimum wastage, better and consistent quality.
2 Continuous vulcanisation system. Roto-cure machine. 75 -100 Continuous production of high quality rubber mats. Wastage is minimum, output high.
3 Rubber mixing. Kneader/ Banbury internal mixer. 10- 15 Suggested for the units where soft compounds are used for the manufacture of products like hawai sheets, mats etc.
Relatively high output, less pollution due to avoidance flying chemicals. 4 Extruded products. Clod feed extruder.
20 - 25 By using this machinery, the additional operation of warming of rubber compound prior to extrusion can be avoided. This increases out put of the unit as this eliminates one intermediate operation. 5 Rubber bands. Multi channel extruder. 8-10 Presently the rubber bands are being manufactured from latex by dipping technology. By using multi channel extruder, rubber bands can be manufactured from dry rubber. Advantages are high out put, no pollution, minimum cost of production.
6 Items such as hawai sheet/rubber mats. Sheeting line. 20-30 High out put, minimum wastage, uniform quality. 7 Rubber mouldings. De flashing system.
15-20 High output, minimum rejection. 8 Heating system. Thermic fluid. 5 - 10 Uniform heating and more thermal efficiency. 9 Hydraulic press.
Vacuum chamber type hydraulic moulding machine. 30 - 40 Eliminate bumbing operation for the removal of entrapped air in the product. Minimum rejection high output. 10 Testing equipment.
2.Tensile testing machine. 3.Mooney viscometer.
5.De-Mattia Flexing Machine. 6.Goodrich Flexometer.
7.Ross Flexing Machine. 8.MST Apparatus for latex. 9.Viscometer for latex. 20- 25 15.- 20 15 - 20 5 4 10 5 4 3 Introducing state-of-the art testing facility for in-house testing and online quality control. Latex Based Male Condoms. Activity Technology Need Cost (Rs. In lakh) Advantages 1.
Sealing & packaging. Sealing Machine with facility for sealing both square and rectangular type formats with on line printing and v notch cutting facility. 5.50 Saving in laminate consumption, higher yield, on line printing of individual stripes by means of hot foil stamping as per statutory requirement for exports. Burst Volume Burst Pressure Equipment fully automatic with electronic sensors software and computer – with 2 testing stations. 5 Increase of efficiency in testing, accurate results, batch results are generated by the system automatically. Conductivity Tester with software. 5.50 Products are tested electronically and test results are recorded in the computer with accuracy.
4 Pollution Control.
DAK breadmaking machines turn out delightful loaves of bread. (Image: Thomas Northcut/Photodisc/Getty Images) DAK bread making machines take the effort out of making bread. The process no longer ties up the oven and the attention of the homemaker.
The entire process takes place inside the machine from start to finish. Recipes for the DAK breadmaking machine cover the entire spectrum of breads from onion dill bread to Irish soda bread. The DAK machine is easy to use and quiet. It is especially suited for the small kitchen since it takes up very little room on the counter. Things You'll Need.